DUAL PLATE CHECK VALVES

dual-plate-check-valve-img Advance Valves, is an ISO 9001:2008 accredited and CE certified manufacturer of Dual Plate Check Valves with design features as per API 594 and API 6D Standards. Our Dual Plate Check Valves is multi-purpose Non Slam Zero Velocity, Non-return valve, much stronger, lighter than the conventional Swing Check Valve.
The salient features include :-
  •  Sizes from 2″ to 80″ diameter.
  • ANSI Class 125 to ANSI Class 2500.
  • API 6A valves ranging from API 5000 to API 10000.
  • Suitable for -196° C (Cryogenic) to 900° C (Fire Safe applications).
  • Soft Seated and Metal to Metal Seated.
  • Fugitive Emission Free Retainerless Design.
  • Models: Wafer, Double & Mono Flanged, Lugged & Sold Lugged, Butt Welded & Hub Ended, Extended Flanged Body, Jacketed Bodies, Ring Type Joints (RTJs) and Cladded.
  • Optimum Spring Design for more than 1 million cycles.
  • Zero Velocity Non Slamming Characteristics.
  • No Valve – Induced Water Hammer Effect.
  • Standard compliance with API 594, 598 & 6D, BS 6364, API 6FA amongst others.

Design Features | Construction Features Advantages | Application | Installation Dimensions

Design Features

The Dual Plate Check Valve is an all purpose non return valve that is much stronger, lighter in weight and smaller in size compared to a conventional swing check valve or lift check valve.

The Dual Plate Check Valve design is the outcome of attempts to solve the problems associated with conventional swing check valve and lift check valve. The Dual Plate Check Valve employs two-spring-loaded plates hinged on a central hinge pin. When the flow decreases, the plates close by the action of torsion spring before flow reversal takes place. This design offers the twin advantages of No Water Hammer and Non Slam simultaneously. All features put together make the Dual Plate Check Valve as the most efficient & versatile design. It is also referred to as SILENT CHECK VALVE

Dual Plate Check Valve can be classified as Zero Velocity Valve . The design has everything which the other conventional valves miss. It is a valve most efficient in operation irrespective of fluid and service conditions and the easiest to handle and install in any piping system with no constraints.

NO WATER HAMMER 

To eliminate water hammer, a Check Valve should close before the onset of reverse flow. Water hammer is almost non existent in dual plate check valves since closing of the valve does not depend on back pressure and back flow. Each plate being half the size of a swing check disc provides a straight flow path, offering least resistance. Due to spring assisted closing, valve closure starts as soon as flow velocity reduces below the designed minimum velocity and thereafter the closing rate flows the flow velocity reduction pattern. The valve closes as the flow velocity approaches zero and well before the flow reverses. This eliminates water hammer.dual-plate-check-valve-detail_clip_image002

In the figure the Heavy Disc in Swing Check Valves develops heavy momentum as it swings to the closed position.

NO SLAMMING

The Dual Plate Check Valve design is classified as “Non-Slam Design”. The disc in a swing check valve is hinged at the top. As the flow reduces, the closure of disc is influenced by force of gravity and high inertia of the heavy disc. This momentum can cause severe damage when the disc slams on to the valve seat. To reduce this, one has to go for a balancing weight/dash pot arrangement etc. This makes the valve more expensive and bulky. Furthermore, any counter weight/dash pot arrangement is counter productive as far as prevention of water hammer is concerned.

The two plates in Dual Plate Check Valve are hinged in the center vertically for horizontal installations, altogether eliminating the effect of the gravity. Also the momentum developed as they move to the closed position is only a fraction of what is developed in a swing check valve as the weight of each plate is ¼th the weight of swing disc and the tip velocity is less than half. Further due to spring assisted closing, the valve closes as the flow velocity approaches zero and before the flow reversal. As it starts closing, the flow as such cushions the plates and seat, hence minimizing slamming.

INDEPENDENT PLATE SUSPENSION 

dual-plate-check-valve-detail_clip_image002_0000For valve sizes 450mm (18″) NB and above, each plate is supported independent of each other. In any position (Horizontal or Vertical) each plate’s weight is directly transferred to the body.

LOWER PRESSURE DROP 

dual-plate-check-valve-detail_clip_image002_0001The design of the Dual Plate Check Valve divides the total force in half , since each plate covers only one half the area of a swing check disc. One half the force on each plate requires one-half thickness, hence one-fourth the mass of a swing check disc.

Ff (hinge friction) plus Fs (spring force) times 0.75B (force point) minus F ( force) times B (width) equals zero for equilibrium .

Ff (Friction of Hinge) + Fs (0.75B) – FB = 0

Therefore,

F = 0.75 Fs + Ff (Friction of Hinge)
B

The weight of the plates does not increase the force required to move the plates.

Dual Plate Check Valve has much lower pressure drop due to lower force. The best analogy between a swing check valve and Dual plate Check Valve would be a door hinged from the top and a door hinged on its side with an appropriate door closure. The force required for operating the two doors can be just visualized and compared.

LOWER WEAR & TEAR OF SEAT FACES

dual-plate-check-valve-detail_clip_image002_0002The plates are smaller in area and lighter in weight being two in number compared to one in a conventional swing check valve. The unique feature of plate opening (i.e., it first lifts up at heel and then swings) ensures no rubbing actions against seat. This results in lower rate of wear and tear of seals. This features is not feasible in other designs which results in a higher rate of seal wear. This is achieved by the special spring action and hinge design.

FLEXIBLE INSTALLATION dual-plate-check-valve-detail_clip_image002_0003

The installed valve is more rigid that an equivalent length of heavy section pipe eliminating the need for any special support etc. The spring action (in place of gravity) enables the valve to be installed in any position – vertical or horizontal.

HEAD LOSS V/S FLOW RATE

dual-plate-check-valve-detail_clip_image001Through R & D efforts, improvement & optimisation of design is an ongoing process. The design / specifications provided here are subject to change accordingly.

Construction Features

DESIGN STANDARD 

The Valve design conforms to API 594 as well as API 6D except face-to-face dimensions of ANSI 125 cast iron valves of sizes 65mm (21/2″) to 300mm (12″). Dual Plate Check Valves are available in wafer design, flanged wafer design and extended design with flanged ends having face-to-face dimensions as that of a swing check valve.

Resilient Seal | Metal to Metal Seal
dual-plate-check-valve-detail_clip_image002_0004

SEAL DESIGN

Metal to Metal and Soft Seating are available. Soft Seats are integrally moulded type and Metal Seats are either integral or over layed.

Special Service Valves

  • RUBBER-LINED VALVES : To meet special service requirements “Advance” Dual Plate Check Valves are available in fully rubber lined bodies, whereas internals can be of suitable alloys to meet the fluid environment .
  • HIGH TEMPERATURE SERVICES : To take care of differential expansion between body and long studs in High Temperature Services, double flanged valves are available where standard set of studs can be used at each end. This design automatically eliminates the need for separate Lug Type Design.
  • Valves tested for fire Safe Services as per International Standards, Vaccum tested for Vaccum Services and Statutory approved Valves for Boiler applications are available.
  • LUG Type Valves are also available on request.

Advantages at a Glance

DUAL PLATE CHECK VALVE

SWING CHECK VALVE

  • Light Weight thus easier handling and self supporting.
  • More compact & structurally sound design.
  • Same valve can be installed horizontally or vertically.
  • Only Check Valve which can be installed for flow upside down due to spring assisted closure.
  • Low Pressure Drop and reduced Energy Loss irrespective of Pressure Ratings.
  • Streamlined flow way.
  • Efficient and Positive sealing under most flow and pressure conditions. Valve closes before flow reversal at zero velocity.
  • Inherently Non-Slamming.   No external devices /attachments required.
  • Water Hammer almost non-existent.
  • Long life and trouble -free operation.
  • Bulky & voluminous thus cumbersome handling & heavier supporting system.
  • Large & difficult to analyze from stress concentration points  in critical applications due to intricate body shape.
  • Suitable primarily for horizontal applications.
  • Not possible.
  • Significant Pressure Loss and Energy Loss, which is still higher at higher Pressure ratings.
  • Swing restricted flow path.
  • Always require reverse flow for closure and back pressure for effective sealing.
  • External attachment required to counteract slamming.
  • Water hammer tendency persists.
  • Seat & Hinge Pin require regular maintenance due to impact loads and wear by rubbing.

Applications

The Dual Plate Check Valve is the most versatile design available in specific materials of construction to suit particular Pressure, Temperature and Fluid Flow Characteristics. Some of the Typical Applications are as follows :

Water Water Supply Systems, Fire Water Systems, Cooling Water, Chilled /Hot Water Systems, Boiler Feed Water, Sea Water, Potable Water, Raw Water etc
Hydrocarbons All applications
Oil & Gas Onshore/ Offshore, Petroleum, Lubricating oil, Hydraulic oil, Edible Oils, LPG, Sour Gas, Low Temperature Applications etc.
Air & Gases All Gases like Chlorine, Hydrogen, Nitrogen, Carbon Dioxide (CO2) etc.
Metallurgical & Chemical processes Sugar, Pharmaceutical, Paper, Cement, Steel, Aluminium, Copper, Zinc, Power and other Industries.

There is a solution to almost all NON-RETURN (Check Valve) problems, varying from Fire Safe services to Cryogenic conditions, with a suitably designed Dual Plate Check Valve.

Through R & D efforts, improvement and optimization of design is an on-going process . The design/specifications provided here are subject to change accordingly.

Installation Dimensions

DIMENSION TABLE UNDER UPDATION IN THE MEANTIME PLEASE REFER PRODUCT CATALOGUE